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PERFORMANCE THAT IMPRESSES - PERFECTION IN EVERY SHAPE.

Thanks to our broad manufacturing spectrum, we are your full-service provider for all things tube-related and impress our customers with versatile solutions.

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Internationally Represented - But Where?

From Austria to the United Arab Emirates - tube bending technology with an international vision.

Our processing range includes tubes with outer diameters from 4 to 60 mm – in a wide variety of metallic materials and surface finishes. Annual requirements from 5 to 50,000 units are part of our daily business. We also efficiently produce higher quantities in highly automated production cells.

Our core specialty is tube bending and mechanical forming. In addition to tube bending, we support our customers in the agricultural industry, construction machinery, automotive industry and heating sectors with further production steps – all the way to ready-to-install tube systems.

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Reliable delivery and customized solutions

Our customers typically provide us with drawings containing geometric data, 3D datasets, or samples. Based on the technical requirements and the anticipated demand, we prepare a reliable offer. If we identify potential savings, we point this out early in the order process so that constructive adjustments can be made quickly. We are capable of delivering new parts without special material specifications or high tool complexity within 2 to 4 weeks after order placement. Our top priority is to support you in the best possible way.

Manufacturing according to your specifications

Our products cover outer diameters from 4 to 60 mm. Tube lengths ranging from 3 mm - such as for simple stubs - to up to 6 meters, as used in large construction machinery, are part of our daily business. We are happy to review non-standard dimensions for technical feasibility. We mainly process round hydraulic tubes but also offer highly complex shaped tubes in a variety of materials. From rolling large radii to bending radii as tight as 1× the tube diameter - we deliver precise and perfectly fitting solutions.

Cost-efficient tool usage

With over 30 years of experience in developing tube solutions, we have an extensive tool pool that enables us to keep initial costs low.

A clean connection

Through a variety of processes, we ensure the cleanliness and purity of our products. Depending on the requirements, we always choose the most efficient method. Thanks to our experience, we find the optimal solution for you.

Expertise in material processing and surface finishing

Regarding cold forming of various materials, we can draw on a vast wealth of experience. There is hardly any material we have not yet processed. Send us your requirements, and we will check the technical feasibility. Over the past years, we have consistently met the needs of our customers in the field of surface finishing. From electro-galvanizing, phosphating, cathodic dip coating (KTL), or powder coating to chrome plating and electropolishing, we offer the highest surface quality standards.

Economies of scale for optimal costs and variety

Thanks to our wide range of connection solutions - from cutting rings and parflanges to roll forming and various standardized forming processes - we offer the right solution for every application. Due to our high demand volumes, our customers also benefit from significant economies of scale: lower costs, high availability, and maximum flexibility. This way, you receive quality and cost-efficiency in perfect combination.

Flawless traceability and complete transparency

First article inspection reports and factory test certificates, combined with a comprehensive batch traceability system, ensure the highest quality standards of the materials we use. Lean-oriented, ERP-supported processes, as well as the highest standards in safety and cleanliness, make us a reliable and high-performance partner in the market.

Variety, precision, reliability - all from a single source.

Our range of services includes a variety of high-quality manufacturing processes, which we tailor precisely to your requirements.

Below, you will find an overview of the services we offer.

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CNC tube bending technology

With an extensive range of CNC bending machines, we process tubes made from various materials such as steel, stainless steel, and aluminum - with different surface finishes and diameters ranging from 4 to 60 mm.

 

Our flexible and high-performance tube bending centers operate with the latest technology to ensure the highest quality while optimizing costs.

With more than 15 state-of-the-art bending machines, we have an exceptional depth of production and always deploy the ideal machine for every requirement. No other company in Austria can offer such a wide range of tube bending machines.

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Cutting process

To meet our high quality standards, we continuously optimize our processes with the goal of achieving the most cost-efficient and precise production possible.

 

In the bundle cutting process, we clamp multiple tubes simultaneously and cut them in a single sawing operation. This allows us to cut up to 30 tubes per clamping with an accuracy within a tenth of a millimeter – economical, time-saving, and precise.

Our linked Twin-Cut system also sets new standards in efficiency: it not only enables simultaneous cutting of two bars but also allows cutting up to four different lengths from a single bar – all without any changeover time. This results in a productivity level that significantly exceeds that of many traditional contract sawing companies.

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Deburring process

A cut tube cannot be processed immediately due to the burrs formed, so an efficient deburring process is necessary.

 

With our stand-alone rotary deburring, we quickly and reliably remove all burrs and clean the tube with an intense airflow, making it ready for the next processing stage.

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CNC machining centers

In our modern production facility, we utilize advanced CNC machining centers to manufacture precise turned parts and complex components directly in-house.

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Welding technology

In our welding shop, skilled craftsmanship meets cutting-edge technology.

 

Our experienced specialists master all common welding methods such as MIG and TIG welding and work with semi-automated robotic welding systems.

 

This ensures maximum precision, efficiency, and process stability.

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Soldering technology

For over 30 years, we have combined our expertise in tube bending with extensive experience in soldering technology.

 

Our qualified soldering technicians possess comprehensive knowledge of various joining methods and guarantee the highest manufacturing precision and quality.

 

Thanks to state-of-the-art induction soldering systems and flame soldering stations, we produce piping efficiently and cost-effectively - both in small and large series.

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Tube end processing

Our tube end machining is carried out using a variety of specialized machines designed for different forming processes.

 

We offer flexible and customized solutions for tube end processing, whether for single pieces or series production.

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Tube and hose solutions

We offer customized tube and hose solutions precisely tailored to your requirements.

 

Our hose assemblies are developed in close cooperation with external manufacturing partners to ensure the highest quality.

 

Whether for specific applications or series production, we provide flexible and reliable solutions.

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Pipe connection systems

With us, you’ll find a wide range of pipe connection systems that reliably and precisely join your piping.

 

Our products are characterized by high tightness and stability and are suitable for a variety of industrial applications.

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Necking

Branches or junctions are often solved with costly and space-consuming fittings or turned parts.

 

By using necking, installation space, weight, and costs can be significantly reduced.

 

Additionally, this method is resistant to vibrations and improves the quality of the soldered joint.

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Digital measurement techniques

By using state-of-the-art digital measurement methods - among them our optical measuring cell - we perform contactless and precise measurements.

 

This innovative technology detects even the smallest deviations accurately, ensuring the highest quality standards and precision of our products.

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Pressure testing methods

To ensure the tightness of our media-carrying pipes, we rely on reliable pressure testing methods.

 

Both high-pressure testing using liquids and compressed air are employed.

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Marking technology

For labeling and identification, we use various marking techniques.

 

Depending on the requirements, our tubes can be either engraved or inkjet marked.

 

Both methods guarantee durable labeling that withstands even demanding conditions.

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Design and tooling construction

In our in-house design department, we develop customized test gauges, production fixtures - such as soldering fixtures - and product-specific tools that are perfectly tailored to our customers’ needs.

 

Our internal toolmaking team manufactures these specially designed fixtures and tools using state-of-the-art CNC technology to ensure the highest precision and efficiency in production.

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Component cleaning

By using effective cleaning methods and thorough inspections in our fully equipped in-house laboratory, we ensure compliance with the highest cleanliness standards.

 

Our continuous optimization process guarantees that all components meet the strictest quality requirements and are optimally prepared for further manufacturing processes.

For more information, please visit:
 

www.bauteilreinigung.at

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Surface treatments

For the finishing and protection of our components, we rely on reliable external surface treatments.

 

In collaboration with specialized partners, we offer a variety of processes such as coatings, galvanizing, and hardening treatments that specifically enhance the durability, corrosion resistance, and appearance of the components.

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